China's
auto industry new materials, new technology continues to promote the
use of automotive adhesives continue to improve and specialization. It
is estimated that by 2010, the total demand of various types of
adhesives will reach 100,000 tons in China's automobile industry. Thus,
the application of adhesives in vehicle manufacturing is in a very
important position, the scope of an application is also constantly
expanding, the amount is also increasing. The development and application of new high-quality automotive
adhesives will become more and more important with the development of
energy-saving, safe, comfortable, lightweight, low-cost, long-life and
pollution-free.
(1) light-weight adhesive such as low-density PVC weld sealant, low-density PVC anti-stone hit paint. Ordinary
PVC sealing material density of 1.40g / cm3, and low density PVC
sealing material density can reach 0.9 ~ 1.Og / cm3, in the same
thickness (volume) of the sealing material can reduce the quality of 30%
to 35% .
(2)
environment-friendly adhesive water-based material has begun to appear
and replace the oil to remove bonding, sealing products. Such
as the use of water-based sealant to replace the widely used PVC
cutting sol, as well as the use of asphalt-based vehicle damping plate. As
the water-based materials can be dry or dry-type, damping coefficient
than PVC, asphalt materials, high environmental pollution, good
prospects for application. In addition, PVC sealant, car anti-stone coating is also in the automotive manufacturing process has been applied.
(3)
wet wet type PVC sealing material The so-called wet-wet process that
PVC sealing material is not pre-curing (pre-gel) process, and directly
in the wet PVC coating surface coating material, PVC material to dry The oven was dried with the coating. This
requires PVC material and paint a good adaptability does not appear
floral, sagging, shrinkage, pinhole and so does not complete the
problem. So that the car plant's painting shop without the need to set up PVC
pre-drying furnace, in order to improve production efficiency and energy
conservation.
(4)
multi-functional plate reinforcement materials with the requirements of
lightweight vehicles, the body of the steel plate thickness is getting
thinner, but some parts (such as the door handle hole) require a higher
intensity. The application of sheet reinforcement can solve this problem. Commonly used thin-layer reinforced materials mainly composed of epoxy resin modified materials. There are preforms, there are liquid sprayable material. Reinforced
materials in the curing process of drying paint, paste on the steel
plate, not only play a role in local reinforcement, but also can reduce
the vibration of steel plate to eliminate noise. For
example, a lightweight, multi-functional reinforcing material having
shock resistance and heat insulation properties has been newly
developed, which is made of a mixture of a thermosetting epoxy resin and
a PVC resin, which is blended with a foaming agent and other additives,
and is heavier than the surface material. Between
the surface material and non-adhesive paper paste such a layer of
reinforced sheet, and then release the electrophoretic coating oven
foam, curing. The
foam sheet having a thickness of about 1 mm forms a foam sheet of about
6 mm, which serves as a reinforcing and anti-shock effect and exhibits a
good balance. The price compared with the original reduced by about 40%, weight reduction of about 60%.
(5)
to meet the requirements of the clean paint shop clean paint shop
concept is not directly related with the painting of the construction of
the material from the painting shop ahead of the welding shop or moved
to the assembly plant to reduce Affect the cleanliness of the coating shop operation, reduce rework, rework, reduce manufacturing costs. The
adhesive construction in the welding shop to change the requirements of
the development of welding workshop used decorative welding seam
sealant. The anti-stone paint coating in the end after moving to the assembly
plant construction, requiring the use of materials can be cured at room
temperature.
(6)
Spray-type vibration-damping sound-absorbing material to replace the
asphalt damping plate As the car manufacturing asphalt damping plate
used in different shapes, need to take up a lot of storage space,
construction waste of manpower, while bringing a lot of dust, affecting
the paint shop environment . The
use of spray-type vibration and sound insulation materials can be
automated by the robot construction, while reducing manufacturing costs. Spray-type vibration insulation materials are PVc plastic sol, water-based acrylic glue.
(7)
The new polyurethane glass adhesive The appearance of aluminum body and
the application of glass built-in antenna, the use of glass adhesive
with high resistance (low rate of arrival), to prevent corrosion caused
by the body and the antenna to accept the effect Of the adverse effects. Adhesive
corridor foot profile modulus to improve the rigidity of the body, to
improve the anti-distortion, to ensure the safety of the crew of the
umbrella. New, published polyurethane glass adhesive with low conductivity
type, high modulus, high modulus low conductivity type, fast curing
type.
(8)
Approximate curing type semicircular structure adhesive Original
semi-circular structure such as roof cover or door is used as anti-rust
purpose solution-type heat curing epoxy resin adhesive. To
improve the rust resistance of the semicircular structural part by one
step, it is desirable to completely fill the semicircular structure with
the adhesive. The
original adhesive system When the filling rate is high, in the oven
baking the paint curing adhesive, the pre-treatment process will make
the water or air into the semicircular structure, with the adhesive
curing Flow and other causes of adhesive overflow. Such a processing method is the cause of various problems. To
solve this problem, preheating at a relatively low temperature, in a
very short time gelatinization, to get a newly developed, easy to peel
similar curing type adhesive. The adhesive is mixed in the liquid epoxy resin properties of acrylic
powder, heating (120 ℃ above) acrylic powder and liquid epoxy resin to
swell to form a rubber membrane.
(9) The universal application of induction curing device For the
curing of hemming glue, the induction curing equipment is widely used to
solidify the workpiece (such as door, hood, trunk lid, etc.) in order
to improve the production efficiency.
(10)
adhesive construction automation system widely used in foreign
automobile factory, the adhesive coating equipment can be seen
everywhere. From
the welding of the plastic welding flange, rubber coating workshop
coating, to the assembly shop glass adhesive, ceiling interior adhesives
have been widely used. Due to the precise construction of automation equipment, in ensuring quality while also reducing the consumption of materials.